Asset Management and Energy Efficiency Toolkit

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Asset Management Toolkit (AMT), is an Asset Management and Energy Efficiency Toolkit, which use three-phase voltage and current signals to diagnose existing electrical and mechanical problems.

Check-Up for Motor Driven Equipment – routine check-up and early diagnosis of equipment prevents catastrophic damages and helps to reduce energy consumption and operating costs.

HOW IT WORKS

Asset Management Toolkit (AMT) is equipped with a computer, which is optional as the client can also supply their own PC, meeting the required specifications if preferred, fully functional AES software for AMT Toolkit hardware, current transformers, and cables.
Asset Management Toolkit (AMT) is connected to motor cables using clamp-on current sensors and voltage cables. It collects data from motor driven systems and also has the ability to measure equipment driven by the motor, for example, a gearbox, and saves it to an SQL database. At the end of the testing period, the toolkit generates a condition assessment report, which indicates existing faults of the system, time to failure information, recommended corrective actions, and effects of these faults on energy efficiency.

Fault Coverage

  • Loose foundation/components
  • Unbalance/misalignment/coupling
  • Transmission faults
  • Driven equipment faults
  • Bearing faults
  • Rotor faults
  • Stator/insulation faults
  • Voltage unbalance
  • Current unbalance
  • Internal and external electrical faults

Process Faults

  • High energy consumption
  • Low efficiency
  • Cavitation in pumps
  • Flow turbulence in fans, blowers
  • Filter and heat exchanger fouling
  • Lubrication
  • Oversize/undersize motors

Parameters

  • RMS values of three phase voltages and currents
  • Frequency
  • Power factor
  • Active power
  • Reactive power
  • Total Harmonic Distortion
  • Harmonics up to 13th
  • Voltage and current balances

WHAT ARE THE KEY BENEFITS OF THE ASSET MANAGEMENT AND ENERGY EFFICIENCY TOOLKIT?

  • Immediate payback by corrective action
  • Instant condition assessment report
  • Advanced analysis and reporting
  • No sensors on motor or equipment
  • Improved efficiency and reliability of plant and processes
  • Increased machine availability

Software Features

  • Classification of data into companies and motors
  • Instant Condition Assessment Report
  • Instant PSD download for frequency spectrum analyses
  • Instant voltage-current waveform download

Current Transformers included in the Asset Management Toolkit (AMT)

  • 4 sets split-core current transformers
  • 400/5A, 300/5A, 200/5A, and 100/5A, Class 1
  • Frequency range 50/60 Hz
  • System rated voltage 0.72/3kV
  • Isolation voltage 3kV (1 minute)
  • Continuous current 1.2xrated current

Immediate Payback

Taking corrective action for existing equipment faults will eliminate unplanned downtime, improve energy efficiency, reduce maintenance cost and extend equipment lifetime.

Energy Consumption

Motor-driven systems consume 66% of the electrical energy in an industrial plant. Any improvement can yield a considerable amount of energy saving.

Operations and Maintenance

It has been estimated that Operations and Maintenance programs targeting energy efficiency can save up to 20% on energy bills without a significant capital investment. From small to large sites, these savings can represent thousands to hundreds-of-thousands of Rand each year, and many can be achieved with minimal cash outlays.

SECTORS

Asset Management Toolkit (AMT), can be used in all industrial sectors ranging from; Oil & Gas, Energy, Cement, Metal, Pharmaceutical, Automotive, Water, Transportation, Food & Beverages, Building and more.

APPLICATIONS

Applications typically range from; compressors, fans, pumps, conveyors, generators to motor driven equipment.

DIMENSIONS

The Asset Management Toolkit (AMT) is compact in size, 550x310x190mm, and the unit comes in a handy protective dust and waterproof case.

CIS Industrial Services (Pty) Ltd – Plant Uptime, Plant Safety, Asset Reliability!

Industrial IoT for Motor Analysis (Mechanical & Electrical)

MCMMotors drive the industry and provide convenience in our everyday life. These motors are used in various areas of industry all over the world. However, if motors are not maintained properly they can fail. Failure will interrupt production, productivity, affect revenue, energy efficiency, product quality and could result in safety hazards. This invariably could influence increases in cost.

The Internet of Things (IoT) Motor Diagnosis System accurately diagnose the state of equipment in real time and automatically notifies you of the problem and solution.

The IoT Motor Diagnosis System analyzes the voltage and current signal supplied to the motor. To do this you only need to connect a sensor between the motor and the motor distribution board. The diagnosis system analyses the current state of the motor and makes estimations of the motor health. The system runs a comparison analysis between the measured data from the motor and that of the line motor database. It picks up on even the slightest difference and analyses it carefully to diagnose the abnormalities. The system then gives a dense notice of the possible failure in real time.

The system has a periodic notification function which evaluates the performance of the motor and periodically informs you of possible maintenance risks and estimated time to replace parts. The system is installed in the Motor Control Panel and the diagnostic results are analyzed automatically. The IoT Motor Diagnosis System is easy to use even if you’re not an expert. It can conveniently be managed remotely over a network as well.

The IoT Motor Diagnosis System detects both electrical faults and mechanical faults of various types of industrial equipment, driven by a three-phase AC electric motor. Additionally, the system is also capable of detecting abnormalities of the connecting cable and terminal blocks, changes in the load and supply. Hence the system allows you to see in real time whether the motor is performing at its optimum.

Motors that consume the most power in the industrial field often run at low efficiency during long-term operations. If the efficiency of such motors is managed properly it can save a considerable amount of energy consumption which could impact on electricity use.

The IoT Motor Diagnosis System has a built-in high-performance power quality measurement function for electrical signal analysis. It is an integrated solution that saves energy.

Correctly timed maintenance and repair actions, initiated by the diagnosis system allows a motor to last longer at the lowest cost without suffering from quality problems, accidents or sudden motor failures.

If you take advantage of the IoT Motor Diagnosis System you can experience a more efficient and safer plant environment with a smaller impact on your maintenance budget.

Watch how easy it is to implement the IoT Motor Diagnosis System!

CIS Industrial Services (Pty) Ltd – Plant Uptime, Plant Safety, Asset Reliability!

CIS Industrial Services Now B-BBEE Level 2 Accredited Contributor

BBBEE

CIS Industrial Services (Pty) Ltd is proud to announce that the company is now listed as an accredited B-BBEE LEVEL 2 Contributor, with the South African Department of Trade and Industry.

CIS Industrial Services (Pty) Ltd is a reliable provider of critical plant required products. They take great pride in being the premier source of industrial tools and equipment for a wide variety of Industries; Refining, Petrochemicals, Power Generation, Manufacturing, Mining, Shipping, Transportation and more.

Affordable quality products are sourced to meet the high standards and expectations of clients in the various industries supplied.

CIS Industrial Services (Pty) Ltd – Plant Uptime, Plant Safety, Asset Reliability!

Benefits of Oil Analysis

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Reduce Breakdown Frequency and Severity. Among the many cost saving benefits and increased productivity associated with fluid sampling, the largest cost savings and benefits come from preventative and proactive maintenance. Fluid sampling and analysis allows technicians and service managers to monitor the condition of equipment systems and to identify and correct minor issues to reduce the risk of severe component failures and breakdowns. Large trucking companies who sample engine oil have saved on maintenance costs by reducing the amount of engine overhauls required by correcting minor problems and treating root causes to reduce the chance of issues from reoccurring. The data obtained through oil analysis can provide crucial details about engine components that would normally require an engine tear down in order to inspect the components. The time required to take a representative fluid sample and send it to the lab can save an enormous amount of time in the future from performing repairs and complete overhauls.

Need to monitor your rotating machinery?

The tower fan

Accelerometers – Accelerometer sensors accurately measure vibration, shock, acceleration, motion for monitoring, control and testing applications. Accelerometers in Industry are primarily used to monitor the condition of rolling element bearings or ball bearings on rotating machinery such as fans, pumps, gears, compressors, turbines, paper machines, cooling tower fans and many other types of machinery. Accelerometers typically provide a dynamic signal output for use by condition monitoring systems including monitors, transmitters, analyzers and portable data collectors. Accelerometers are crystal based and convert mechanical motion to an electrical signal in the plant where they are mounted using the piezoelectric principal. Care must be taken with installation to insure proper operation to specifications. CIS Industrial Services offers General Purpose, Low Frequency, High Frequency and High Temperature Accelerometers in many different configurations. All Accelerometers are field proven. Accelerometers are also available in explosion proof (XP/IS) versions for hazardous area installations.

Why Sample?

OilAnalysis

Oil Analysis – Industries have been practicing oil and fluid analysis for several decades as a means of determining the cleanliness of system fluids and the condition of components such as pumps, bearings, motors, valves, and cylinders within a hydraulic system. Fluid sampling allows maintenance managers and fleet operators to examine the components of a hydraulic system on their equipment without having to physically disassemble the system to inspect components for wear. Oil analysis has been proven to reduce maintenance and operating costs and increase both equipment reliability and productivity.

CIS Industrial Services offers a comprehensive range of Standard and Specialty Bearing Grease, System Automatic Lubricators, Manual Dispensing Tools and Lubricant (Oil and Grease) Analysis and Testing Tools.

Improving Plant Uptime, Plant Safety and overall Plant Reliability

CIS Industrial Services is a reliable source in the supply of industrial tools and equipment for a wide variety of Industries;  Refining, Petrochemicals, Power Generation, Manufacturing, Mining, Shipping, Transportation and more.

We are constantly updating our product offering to improve your Plant Uptime, Plant Safety, and overall Plant Reliability.  Have a requirement?  Contact us, we consult and supply to spec.