0.01% Oil Quality Change Detection!!!

Equipment Condition Monitoring that Enables Preventative Maintenance and Reduces Operating Costs

The OQSx-G2 sensor is the world’s most precise oil condition monitoring sensor. Its real time oil condition analysis is so accurate and sensitive that it will immediately alert equipment operators to the earliest indications of a problem; well before any material equipment damage. This vital and reliable information is delivered to operators and managers instantly such that preventative maintenance can be actioned and expensive equipment damage and ultimately breakdowns avoided.

This exceptional functionality is achieved using Tan Delta’s unique next generation FSH™ core technology which is integrated in every OQSx-G2 sensor. This innovative and proven technology enables real-time, ultra-accurate, continuous analysis of any oil type, working in any application, from the largest engine or gearbox to turbines and hydraulics, with even the most subtle condition change of as little as 0.01% instantly detected and reported

Unlike other equipment monitoring systems such as vibration or particle counters which are only triggered by symptoms caused after significant damage is well underway and thus repair will already be costly, the OQSx-G2 sensitivity detects and reports trace changes in oil condition which characterize the earliest stages of equipment issues – typically before damage has occurred and thus the issue can be quickly diagnosed and corrected saving considerable cost. 

In addition to early detection of equipment issues OQSx-G2 delivers a broad range of additional benefits that include safely extending maintenance intervals through identification of when equipment needs maintenance rather than time-based schedules and the precise identification of oil end of life and thus a significant reduction in oil usage. In the final analysis, equipment operators see a significant reduction in immediate and long-term equipment operating costs coupled with increased reliability and extended equipment life.

The OQSx-G2 sensor is easy to install on any equipment operating in any environment and with any oil type. And with a typical investment pay back of well under 6 months and a maintenance free life of over 5 years, the financial rational is clear.

Tan Delta Systems offer a range of advanced oil condition-based equipment monitoring solutions, suitable for any industrial or commercial equipment monitoring application. Equipment operators can purchase complete ‘plug & play’ kits direct from us, which are delivered anywhere worldwide within days and can be fitted instantly to any equipment, or if preferred, through one of our network of fully trained and certified distributors. For equipment manufacturers interested in integrating deep-insight oil condition based equipment monitoring into their own products, we offer a range of customised solutions from standard sensors at volume pricing to totally integrated technology solutions suitable for high volume cost sensitive applications such as automotive.

About CIS Industrial Services

CIS Industrial Services ia leader in the supply of advance Oil Condition Monitoring technologies, Vibration Monitoring technologies, products, system and services.

Our products we represent are trusted by the worlds leading industrial and commercial companies to monitor Vibration, and Oil, helping to optimize equipment productivity, reduce operating cost, thereby remaining competitive in a global economy.

Should you wish to lean more about our Products and Services, please do not hesitate to contact Lourens Janse Van Rensburg via email: Lourens-cisindustrial@outlook.com or alternatively via phone: +27 (0) 79 512 8027

CIS Industrial Services – Essential Service Provider

CIS Industrial Services is open and operates as usually. Should you need any assistance from us as company, please feel free to get in touch

Commissioner of Companies & Intellectual Property Commissions

About CIS Industrial Services

CIS Industrial Services ia leader in the supply of advance Oil Condition Monitoring technologies, Vibration Monitoring technologies, products, system and services.

Our products we represent are trusted by the worlds leading industrial and commercial companies to monitor Vibration, and Oil, helping to optimise equipment productivity, reduce operating cost, thereby remaining competitive in a global economy.

Should you wish to lean more about our Products and Services, please do not hesitate to contact Lourens Janse Van Rensburg via email: Lourens-cisindustrial@outlook.com or alternatively via phone: +27 (0) 79 512 8027

Asset Management and Energy Efficiency Toolkit

SAI&C_July2018 Issue_Asset-Management-and-Energy-Efficiency-Toolkit-CIS-Industrial-Services_IMAGE-1_rev

Asset Management Toolkit (AMT), is an Asset Management and Energy Efficiency Toolkit, which use three-phase voltage and current signals to diagnose existing electrical and mechanical problems.

Check-Up for Motor Driven Equipment – routine check-up and early diagnosis of equipment prevents catastrophic damages and helps to reduce energy consumption and operating costs.

HOW IT WORKS

Asset Management Toolkit (AMT) is equipped with a computer, which is optional as the client can also supply their own PC, meeting the required specifications if preferred, fully functional AES software for AMT Toolkit hardware, current transformers, and cables.
Asset Management Toolkit (AMT) is connected to motor cables using clamp-on current sensors and voltage cables. It collects data from motor driven systems and also has the ability to measure equipment driven by the motor, for example, a gearbox, and saves it to an SQL database. At the end of the testing period, the toolkit generates a condition assessment report, which indicates existing faults of the system, time to failure information, recommended corrective actions, and effects of these faults on energy efficiency.

Fault Coverage

  • Loose foundation/components
  • Unbalance/misalignment/coupling
  • Transmission faults
  • Driven equipment faults
  • Bearing faults
  • Rotor faults
  • Stator/insulation faults
  • Voltage unbalance
  • Current unbalance
  • Internal and external electrical faults

Process Faults

  • High energy consumption
  • Low efficiency
  • Cavitation in pumps
  • Flow turbulence in fans, blowers
  • Filter and heat exchanger fouling
  • Lubrication
  • Oversize/undersize motors

Parameters

  • RMS values of three phase voltages and currents
  • Frequency
  • Power factor
  • Active power
  • Reactive power
  • Total Harmonic Distortion
  • Harmonics up to 13th
  • Voltage and current balances

WHAT ARE THE KEY BENEFITS OF THE ASSET MANAGEMENT AND ENERGY EFFICIENCY TOOLKIT?

  • Immediate payback by corrective action
  • Instant condition assessment report
  • Advanced analysis and reporting
  • No sensors on motor or equipment
  • Improved efficiency and reliability of plant and processes
  • Increased machine availability

Software Features

  • Classification of data into companies and motors
  • Instant Condition Assessment Report
  • Instant PSD download for frequency spectrum analyses
  • Instant voltage-current waveform download

Current Transformers included in the Asset Management Toolkit (AMT)

  • 4 sets split-core current transformers
  • 400/5A, 300/5A, 200/5A, and 100/5A, Class 1
  • Frequency range 50/60 Hz
  • System rated voltage 0.72/3kV
  • Isolation voltage 3kV (1 minute)
  • Continuous current 1.2xrated current

Immediate Payback

Taking corrective action for existing equipment faults will eliminate unplanned downtime, improve energy efficiency, reduce maintenance cost and extend equipment lifetime.

Energy Consumption

Motor-driven systems consume 66% of the electrical energy in an industrial plant. Any improvement can yield a considerable amount of energy saving.

Operations and Maintenance

It has been estimated that Operations and Maintenance programs targeting energy efficiency can save up to 20% on energy bills without a significant capital investment. From small to large sites, these savings can represent thousands to hundreds-of-thousands of Rand each year, and many can be achieved with minimal cash outlays.

SECTORS

Asset Management Toolkit (AMT), can be used in all industrial sectors ranging from; Oil & Gas, Energy, Cement, Metal, Pharmaceutical, Automotive, Water, Transportation, Food & Beverages, Building and more.

APPLICATIONS

Applications typically range from; compressors, fans, pumps, conveyors, generators to motor driven equipment.

DIMENSIONS

The Asset Management Toolkit (AMT) is compact in size, 550x310x190mm, and the unit comes in a handy protective dust and waterproof case.

CIS Industrial Services (Pty) Ltd – Plant Uptime, Plant Safety, Asset Reliability!