The best, just got better…

OQSX-G2 Sensor

OQSx-G2 Oil Quality Sensor

The OQSx-G2 is the world’s most advanced and flexible real-time oil quality/condition monitoring sensor. Suitable for application in any commercial or industrial environment from the smallest genset, to the largest engines on ships and Mining equipment.

Easy to install, the OQSx-G2 continually analyses oil in real-time whilst equipment is in operation and provides an accurate statement of oil condition. Any wear or contamination is instantly detected, measured to an accuracy of 0.01%, and reported.

  • FULL SPECTRUM HOLISTIC (FSH™) – Detects all and any Wear and Contamination: water, acid, fuel, viscosity, different oil types, carbon, particles etc.
  • ABSOLUTE ACCURACY – The FSH technology within our sensor enables it to have a oil quality change sensitivity detection of 0.01% (10ppm) with an Accuracy margin of +/-0.5%.
  • REAL-TIME – Continuously analyses oil condition on operating equipment and reports oil condition every two seconds.
  • ROBUST & RELIABLE – Proven around the world for use in even the most extreme industrial and commercial applications.
  • EASY TO INSTALL – Quick and easy to install on any equipment with plug & play integration with any existing data reporting and display systems
OQD Mobile App

OQD Mobile (OQDm)

The OQD Mobile (OQDm) app can be downloaded onto your Android device to enable communication with our OQD Express (OQDe) unit via Bluetooth. This allows you to easily check the readings from any OQDe within a 10m radius and download the logged data to further analysis.

  • WIRELESS CONNECTIVITY – Use your mobile phone to instantly connect by Bluetooth to any OQDe, view and manage live data.
  • LIVE DATA – Display and record real time oil condition.
  • DATA LOG DOWNLOAD – Download logged data for analysis or forwarding to colleagues by email.
  • HEALTH & SAFETY – Allows operators to access data from active machinery at a safe distance.

About CIS Industrial Services

CIS Industrial Services ia leader in the supply of advance Oil Condition Monitoring technologies, Vibration Monitoring technologies, products, system and services.

Our products we represent are trusted by the worlds leading industrial and commercial companies to monitor Vibration, and Oil, helping to optimise equipment productivity, reduce operating cost, thereby remaining competitive in a global economy.

Should you wish to lean more about our Products and Services, please do not hesitate to contact Lourens Janse Van Rensburg via email: Lourens-cisindustrial@outlook.com or alternatively via phone: +27 (0) 79 512 8027

Mobius Connect Conference 2020

CIS Industrial Services is at the #Mobius Connect Conference 2020.

Looking forward to engaging with customers/partners whom is like minded and want to progress within the Condition Monitoring world.

If you attending, please let’s connect and have a chat

Future-Proofing Asset Monitoring at Port…

The infrastructure-heavy operation at seaport, marine and inter-modal terminals, face increasing demand for efficient and cost-effective operation. Advanced equipment and technology underpins port performance, and productivity hinges upon robust asset management.

The majority of port infrastructure (including Container Cranes, Straddle Carriers, Shiploaders and Hoppers) have a useful economic life of up to 50 years, however an increasing portfolio of ageing and expensive assets over time leads to an increase in exposure to business risk. Research suggests that issues resulting from the application of inadequate or incorrect maintenance procedures cause roughly 25% of the total cost of equipment damage and that satisfying short-term operational needs can lead to major asset downtime due to unplanned maintenance and catastrophic failure. 

Increasing global trade is increasing the demand for more infrastructure to combat port congestion problems. Subsequently there has been an increasing industry focus on equipment lifecycle management, and real-time condition monitoring and maintenance strategies as part of a wider approach to the managing of an entire portfolio of assets. 

Oil condition monitoring plays a fundamental role in total asset management. Accurate, high quality oil condition analysis provides a deep insight into the health and status of port equipment. Contamination can quickly lead to oil losing its lubrication properties and equipment damage. Small unseen issues, which if left to develop will cause a major breakdown, are reflected in changes in oil condition, and as oil condition degrades with use, you can pin-point the exact time for maintenance, extending intervals without risk.

Tan Delta sensors were fitted to the primary hydraulic systems of Container Cranes in a busy South African port. An operator panel was installed in each, providing a simple traffic light condition status, whilst live data was streamed back to the maintenance centre. The data enabled the port to extend the intervals between servicing thus reducing direct operating costs, also providing reassurance that in the event of an unexpected issue, an alert would be provided, and action taken in a planned and controlled manner before any equipment damage had occurred. 

“Since the installation we have seen a significant reduction of 32% in our oil consumption. We were replacing our oil prematurely and have since been able to streamline our maintenance across the whole port. With a total project payback of 6 months this technology forms a crucial part of our asset management strategy, and has helped provide complete visibility, tracking and actionable predictive insights across the port”. – Port Operations Manager, South Africa.

Would you like to see how we can save you money?

Contact, Lourens Janse Van Rensburg on +27 (0) 79 512 8027 or alternatively,

lourens-cisindustrial@outlook.com

CIS Industrial Services (Pty) Ltd – Plant Uptime, Plant Safety, Asset Reliability!

Asset Management and Energy Efficiency Toolkit

SAI&C_July2018 Issue_Asset-Management-and-Energy-Efficiency-Toolkit-CIS-Industrial-Services_IMAGE-1_rev

Asset Management Toolkit (AMT), is an Asset Management and Energy Efficiency Toolkit, which use three-phase voltage and current signals to diagnose existing electrical and mechanical problems.

Check-Up for Motor Driven Equipment – routine check-up and early diagnosis of equipment prevents catastrophic damages and helps to reduce energy consumption and operating costs.

HOW IT WORKS

Asset Management Toolkit (AMT) is equipped with a computer, which is optional as the client can also supply their own PC, meeting the required specifications if preferred, fully functional AES software for AMT Toolkit hardware, current transformers, and cables.
Asset Management Toolkit (AMT) is connected to motor cables using clamp-on current sensors and voltage cables. It collects data from motor driven systems and also has the ability to measure equipment driven by the motor, for example, a gearbox, and saves it to an SQL database. At the end of the testing period, the toolkit generates a condition assessment report, which indicates existing faults of the system, time to failure information, recommended corrective actions, and effects of these faults on energy efficiency.

Fault Coverage

  • Loose foundation/components
  • Unbalance/misalignment/coupling
  • Transmission faults
  • Driven equipment faults
  • Bearing faults
  • Rotor faults
  • Stator/insulation faults
  • Voltage unbalance
  • Current unbalance
  • Internal and external electrical faults

Process Faults

  • High energy consumption
  • Low efficiency
  • Cavitation in pumps
  • Flow turbulence in fans, blowers
  • Filter and heat exchanger fouling
  • Lubrication
  • Oversize/undersize motors

Parameters

  • RMS values of three phase voltages and currents
  • Frequency
  • Power factor
  • Active power
  • Reactive power
  • Total Harmonic Distortion
  • Harmonics up to 13th
  • Voltage and current balances

WHAT ARE THE KEY BENEFITS OF THE ASSET MANAGEMENT AND ENERGY EFFICIENCY TOOLKIT?

  • Immediate payback by corrective action
  • Instant condition assessment report
  • Advanced analysis and reporting
  • No sensors on motor or equipment
  • Improved efficiency and reliability of plant and processes
  • Increased machine availability

Software Features

  • Classification of data into companies and motors
  • Instant Condition Assessment Report
  • Instant PSD download for frequency spectrum analyses
  • Instant voltage-current waveform download

Current Transformers included in the Asset Management Toolkit (AMT)

  • 4 sets split-core current transformers
  • 400/5A, 300/5A, 200/5A, and 100/5A, Class 1
  • Frequency range 50/60 Hz
  • System rated voltage 0.72/3kV
  • Isolation voltage 3kV (1 minute)
  • Continuous current 1.2xrated current

Immediate Payback

Taking corrective action for existing equipment faults will eliminate unplanned downtime, improve energy efficiency, reduce maintenance cost and extend equipment lifetime.

Energy Consumption

Motor-driven systems consume 66% of the electrical energy in an industrial plant. Any improvement can yield a considerable amount of energy saving.

Operations and Maintenance

It has been estimated that Operations and Maintenance programs targeting energy efficiency can save up to 20% on energy bills without a significant capital investment. From small to large sites, these savings can represent thousands to hundreds-of-thousands of Rand each year, and many can be achieved with minimal cash outlays.

SECTORS

Asset Management Toolkit (AMT), can be used in all industrial sectors ranging from; Oil & Gas, Energy, Cement, Metal, Pharmaceutical, Automotive, Water, Transportation, Food & Beverages, Building and more.

APPLICATIONS

Applications typically range from; compressors, fans, pumps, conveyors, generators to motor driven equipment.

DIMENSIONS

The Asset Management Toolkit (AMT) is compact in size, 550x310x190mm, and the unit comes in a handy protective dust and waterproof case.

CIS Industrial Services (Pty) Ltd – Plant Uptime, Plant Safety, Asset Reliability!