Locally Manufactured Anti-Fog Face Shield to Protected Against #COVID19 in the Work Place

Anti-Fog Face Shield Visor

CIS Industrial Services is proud to be part in making a difference in the work place with this locally manufactured Anti-Fog face shield, fit for everyone, in any working environment, might it be an Office, Power Utility or Refinery for that matter. The frame is made of a high quality Polypropylene (PPH13) which make’s it quite durable for your environment. The inter changeable visor has a significant Chemical Resistance, with a 400 micron thickness, which make this unit light and comfortable.

CIS Industrial Services has a manufacturing capacity of 2000 units per day and the colour can be change accordingly based on an order of 200 units or more.

About CIS Industrial Services

CIS Industrial Services are leader in the supply of advance Oil Condition Monitoring technologies, Vibration Monitoring technologies, products, system and services.

Our products we represent are trusted by the world’s leading industrial and commercial companies to monitor Vibration, and Oil, helping to optimise equipment productivity, reduce operating cost, thereby remaining competitive in a global economy.

Should you wish to learn more about our Products and Services, please do not hesitate to contact Lourens Janse Van Rensburg via email: Lourens-cisindustrial@outlook.com or alternatively via phone: +27 (0) 79 512 8027

Is It Possible to Check if Your Motors are Defect Free?

YES, it’s possible to check if the windings, insulation, rotor, stator, power supply, and connectors are free of defects.

MAYBE, THEY SHOULD HAVE.

A study conducted in 1985 by the Electric Power Research Institute (EPRI) in association with GE found that motors failed 41% due to bearings failures, but 47% of the time due to rotor and stator failures.

1985 EPRI/GE Study EL 4263-286 Volume 1 Project 17

You Don’t Have to be Part of the Statistics

Motor Circuit Analysis (MCA) test the motor when it is off-line, thus making it Safe and a Convenient method to test you motor’s health. Motor Circuit Analysis (MCA) is a de-engergised test method to access the health of the motors in your plant.

This method can be initiated from the Motor Control Centre (MCC) or directly at the motor, itself. The advantages of testing from the Motor Control Centre (MCC) is that the entire electrical portion of the motor system, including the Connections and Cables between the test point and the motor is evaluated.

How Does It Work

The electrical portion of the 3 phase motor system is made up of the basic motor circuit, which is nothing more than 3 simple RCl circuits (resistive, capacitive, inductive). Each basic circuit represents one phase of the three-phase motor system. Each phase of the motor system is identical, each basic circuit should respond the same way to an applied signal.

Diagnostic with regards to failures can start as indicated in the below image, between turns in the same coil, between coils in the same phase, and phase to phase. Motor Circuit Analysis provides a Complete view of the motor in just minutes.

Typical Test Sequence

Traditional Megohmmeter – IS NOT ENOUGH

Megohmmeter insulation testing will only detect faults to ground. Only a portion of the Motor electrical winding failure begin as ground faults, they will go undetected using this method, alone. Moreover surge testing requires the application of high voltages, which can be destructive when testing a motor, making it unsuitable for troubleshooting and true Predictive Maintenance Testing.

Megohmmeter Vs. Digital Multimeter

Therefore,  when  testing  Three-phase  equipment  such  as  motorsgenerators,  or  transformers,  the  response  of  each  phase  is  compared  to  the  other  two.

Phase  resistance  is  evaluated  to  determine  connection  issues;  Inductance  is  evaluated  for  possible  rotor  problems;  Impedance  and  inductance  matching  are  used  to  detect  contamination  or  over-heating  of  the  windings;  Insulation  to  ground  tests  detect  conductor  to  ground  issues

Motor Circuit Analysis Is the Way Forward

Apllications

Typical applications where Motor Circuit Analysis is most effective

  • AC/DC Motors
  • AC/DC Traction Motors
  • Generators/Alternators
  • Machine Tool Motors
  • Servo Motors
  • Control Transformers
  • Transmissions & Distributions Transformers

Motor Circuit should also be used for;

  • For Commissioning purposes
  • Troubleshooting
  • And, Reliability Testing

CIS Industrial Services – Expertise You Can Count On!!!

CIS Industrial Services has appointed Dickey Kruger during February, 2020.

Dickey Kruger has 17 years of experience in the field of Motor Circuit Analysis. He has a vast experience in the Mining Sector, diagnosing electrical drives, from a simple Motor driving a conveyor belt to a more complex machines such as, Continuous Miner for the under ground mining operations.

Should you wish to measure your Electrical drives in your plant effectively, please do not hesitate to get in touch with CIS Industrial Services to make use of this wealth of experience, assisting you, making sure your drive’s runs effectively as they were designed too.

About CIS Industrial Services.

CIS Industrial Services are a leader in the supply of advance Oil Condition Monitoring technologies, Vibration Monitoring technologies, Motor Circuit Analysis (MCA), Products, System and Services.

The products we represent are trusted by the world’s leading industrial and commercial companies to monitor Vibration, and Oil, helping to optimise equipment productivity, reduce operating cost, thereby remaining competitive in a global economy.

Should you wish to learn more about our Products and Services, please do not hesitate to contact Lourens Janse Van Rensburg via email: Lourens-cisindustrial@outlook.com or alternatively via phone: +27 (0) 79 512 8027

The best, just got better…

OQSX-G2 Sensor

OQSx-G2 Oil Quality Sensor

The OQSx-G2 is the world’s most advanced and flexible real-time oil quality/condition monitoring sensor. Suitable for application in any commercial or industrial environment from the smallest genset, to the largest engines on ships and Mining equipment.

Easy to install, the OQSx-G2 continually analyses oil in real-time whilst equipment is in operation and provides an accurate statement of oil condition. Any wear or contamination is instantly detected, measured to an accuracy of 0.01%, and reported.

  • FULL SPECTRUM HOLISTIC (FSH™) – Detects all and any Wear and Contamination: water, acid, fuel, viscosity, different oil types, carbon, particles etc.
  • ABSOLUTE ACCURACY – The FSH technology within our sensor enables it to have a oil quality change sensitivity detection of 0.01% (10ppm) with an Accuracy margin of +/-0.5%.
  • REAL-TIME – Continuously analyses oil condition on operating equipment and reports oil condition every two seconds.
  • ROBUST & RELIABLE – Proven around the world for use in even the most extreme industrial and commercial applications.
  • EASY TO INSTALL – Quick and easy to install on any equipment with plug & play integration with any existing data reporting and display systems
OQD Mobile App

OQD Mobile (OQDm)

The OQD Mobile (OQDm) app can be downloaded onto your Android device to enable communication with our OQD Express (OQDe) unit via Bluetooth. This allows you to easily check the readings from any OQDe within a 10m radius and download the logged data to further analysis.

  • WIRELESS CONNECTIVITY – Use your mobile phone to instantly connect by Bluetooth to any OQDe, view and manage live data.
  • LIVE DATA – Display and record real time oil condition.
  • DATA LOG DOWNLOAD – Download logged data for analysis or forwarding to colleagues by email.
  • HEALTH & SAFETY – Allows operators to access data from active machinery at a safe distance.

About CIS Industrial Services

CIS Industrial Services ia leader in the supply of advance Oil Condition Monitoring technologies, Vibration Monitoring technologies, products, system and services.

Our products we represent are trusted by the worlds leading industrial and commercial companies to monitor Vibration, and Oil, helping to optimise equipment productivity, reduce operating cost, thereby remaining competitive in a global economy.

Should you wish to lean more about our Products and Services, please do not hesitate to contact Lourens Janse Van Rensburg via email: Lourens-cisindustrial@outlook.com or alternatively via phone: +27 (0) 79 512 8027

Mobius Connect Conference 2020

CIS Industrial Services is at the #Mobius Connect Conference 2020.

Looking forward to engaging with customers/partners whom is like minded and want to progress within the Condition Monitoring world.

If you attending, please let’s connect and have a chat

HEAVY MINING EQUIPMENT

Mining and Mineral Processing

The Challenge

Maximising the productivity of large mobile plant equipment was a critical performance criteria for a large mining operation.

The Solution

Intelligent Oil Condition Monitoring deliver a measurable improvement in equipment active operating time.

Oil Quality Sensor (OQSx) were fitted to the Gearbox, Engines and Hydraulic Systems of a total of 36 large plant machines such as Rock Crushers, Excavators and Dump trucks.

Operator alert display units (Oil Quality, OQDe) were fitted in the cabs of each vehicle to provide immediate conditions alerts, whilst data was also streamed back to the maintenance depot where it was used to predict optimal services schedules.

The customer benefited from reduced servicing through being able to maximize the true life of their oil, coupled with reduced equipment wear associated issues.

Tan Delta Oil Quality Sensor

Benefits

Reduced serving through being able to maximize the true life of their oil, and extended the running hours of site critical machinery.

HIGHLIGHTS

Cost Effective

Oil consumption was reduced by over 19% as the sensor showed oil was being replaced when still viable

Reduced Waste

Oil disposal cost were dramatically reduced due to fewer oil changes.

Improved Maintenance Schedules

Equipment failure cost were reduced due to improved maintenance schedules and auditing of correct procedures through analysis of the sensor data

Prevent Catastrophic Failure

Contamination which could have caused serious damage was immediately identified by the sensor allowing instant remedial action.

COMMERCIAL BENEFIT

The site has reduced their annual expenditure on oil consumption alone by over R5m ($360k) thanks to Tan Delta Oil Condition Monitoring products.

To see how we can assist you in saving money, please call Lourens Janse Van Rensburg on +27 (0) 79 512 8027 or alternatively via email, lourens-cisindustrial@outloo.com. Or visit our website:https://cisindustrialservices.com

Plant Uptime • Plant Safety • Asset Reliability

Interrupted production can be costly!

black-and-white-factory-industrial-plant-rev

The IIot Motor Diagnostic System – Cracked Rotor Bar Defect

Interrupted production can be costly. Loss of production hours, output as well as the cost to repair mechanical faults or major machine breakdowns can severely impact production and maintenance budgets.

The IIot Motor Diagnostic System allows plant owners to prevent unplanned mechanical breakdowns through fault detection alerts enabling maintenance teams to act proactively.

The IIot Motor Diagnostic System installed at an international rubber and tyre manufacturer on a rubber-mixing mill saved the company many hours of unscheduled downtime and hundreds of thousands in production revenue.

The Roll Milling Machine applies a mechanical process to blend the ingredients into a homogeneous substance. Internal mixers fitted with two counter-rotating rotors in a large housing shear the rubber charge along with the additives.

Image-Slide1-25June2018

The IIot Motor Diagnostic System identified an existing Coupling/Bearing problem in the Roll Milling Machine. The system also flagged an immediate alert related to the Rotor Bar parameter.

Image-Slide2-25June2018

The trend visibly reflects how the Rotor Bar error advanced. Vibration measurements verified the presence of broken rotor bars, already identified by The IIot Motor Diagnostic System.

Image1-Slide3-25June2018

Image2-Slide3-25June2018

The IIot Motor Diagnostic System in this instance demonstrated its ability to detect developing Rotor Bar faults, alerting the maintenance team. The necessary predictive and preventative maintenance actions were taken, resulting in no production loss recorded.

Can you imagine the impact on the production and maintenance budget if this fault were not detected?

CIS Industrial Services (Pty) Ltd – Plant Uptime, Plant Safety, Asset Reliability!